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Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining

U Ashok Kumar1 , P. Laxminarayana2

  1. Dept. of Mech. Engg., University College of Engineering, Hyderabad, India.
  2. Dept. of Mech. Engg., University College of Engineering, Hyderabad, India.

Correspondence should be addressed to: uak.oumech@gmail.com.


Section:Research Paper, Product Type: Isroset-Journal
Vol.3 , Issue.7 , pp.1-4, Jul-2017


Online published on Jul 30, 2017


Copyright © U Ashok Kumar, P. Laxminarayana . This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
 

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IEEE Style Citation: U Ashok Kumar, P. Laxminarayana, “Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining,” International Journal of Scientific Research in Multidisciplinary Studies , Vol.3, Issue.7, pp.1-4, 2017.

MLA Style Citation: U Ashok Kumar, P. Laxminarayana "Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining." International Journal of Scientific Research in Multidisciplinary Studies 3.7 (2017): 1-4.

APA Style Citation: U Ashok Kumar, P. Laxminarayana, (2017). Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining. International Journal of Scientific Research in Multidisciplinary Studies , 3(7), 1-4.

BibTex Style Citation:
@article{Kumar_2017,
author = {U Ashok Kumar, P. Laxminarayana},
title = {Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining},
journal = {International Journal of Scientific Research in Multidisciplinary Studies },
issue_date = {7 2017},
volume = {3},
Issue = {7},
month = {7},
year = {2017},
issn = {2347-2693},
pages = {1-4},
url = {https://www.isroset.org/journal/IJSRMS/full_paper_view.php?paper_id=418},
publisher = {IJCSE, Indore, INDIA},
}

RIS Style Citation:
TY - JOUR
UR - https://www.isroset.org/journal/IJSRMS/full_paper_view.php?paper_id=418
TI - Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining
T2 - International Journal of Scientific Research in Multidisciplinary Studies
AU - U Ashok Kumar, P. Laxminarayana
PY - 2017
DA - 2017/07/30
PB - IJCSE, Indore, INDIA
SP - 1-4
IS - 7
VL - 3
SN - 2347-2693
ER -

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Abstract :
In modern contribution the tool cost play a vital role in the total manufacturing cost is approximately 50%. In EDM, tool wear is a major problem, because of it the geometrical accuracy and form of the tool are not reproduced on the workpiece exactly while machining. Due to these reasons the tool wear has to be carefully handled while planning electrical discharge machining operations of micro holes. This paper studies the influence of various factors contributing micro hole machining by die sinker EDM with micro electrodes rod of diameters 300µm, 500µm, 900µm with process parameters current, time-on, time-off. The objective of the research is to investigate the wear behaviour of electrodes with Taguchi’s L9 Orthogonal array method to optimize the electrical discharge machining process variables for achieving minimum tool wear rate.

Key-Words / Index Term :
EDM,Tool wear, Taguchi method, machining conditions

References :
[1] U. Ashok Kumar, P. Laxminarayana, N. Aravindan “Surface morphology on micro machined surfaces of AISI 316 by Die Sinker EDM”, Materials Today: Proceedings, Volume 4, Issue 2, Part A, pp. 95-4136 ,2017. https://doi.org/10.1016/j.matpr.2017.01.149
[2] Arjun kumar, R.S. Jadoun, Sushil Kumar Choudhary “Investigations on Tool Wear Rate of AISI D2 Die Steel in EDM using Taguchi Methods” Chemical and Process Engineering Research, Volume 37, Issue 03, pp. 37-47, 2015, ISSN 2224-7467 .
[3] Nibu Mathew, Dinesh Kumar, Naveen Beri, Anil Kumar “Study of Material Removal Rate Of Different Tool Materials During Edm Of H11 Steel At Reverse Polarity” International Journal of Advanced Engineering Technology Volume 05, Issue 02, pp.25-30, 2014, E-ISSN 0976-3945.
[4] Nibu Mathew, Dinesh Kumar, Naveen Beri, Anil Kumar “Study of Material Removal Rate Of Different Tool Materials During Edm Of H11 Steel At Reverse Polarity” International Journal of Advanced Engineering Technology Volume 05, Issue 02, pp.25-30, 2014, E-ISSN 0976-3945.
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[7] Subramanian Gopalakannan, Thiagarajan Senthilvelan “Effect of Electrode Materials on Electric Discharge Machining of 316 L and 17 - 4 PH Stainless Steels" Journal of Minerals and Materials Characterization and Engineering, Volume 11, Issue.7, pp.685-690, 2012.
[8] Prof. S.R.Nipanikar “Parameter Optimization Of Electro Discharge Machining Of Aisi D3 Steel Material By Using Taguchi Method” Journal of Engineering Research and Studies Volume 03, Issue 03, pp.07-10, 2012. E-ISSN0976-7916.
[9] Jahan, M.P.; Rahman, M.; Wong, Y.S. “Study on the nanopowder-mixed sinking and milling micro-EDM of WC-Co”.International Journal, , Volume 53, Issue 1–4, pp 167–180, 2011.
[10] Rahman, M.M., M.A.R. Khan, K. Kadirgama, M.M. Noor and R.A. Bakar “Experimental Investigation Into EDM Of Stainless Steel 304”. Journal of applied sciences, Volume 11 ,Issue 03, pp.549-554, 2011, DOI: 10.3923/jas.2011.549.554.
[11] Pellicer, N.; Ciurana, J.; Ozel, T. “Influence of process parameters and electrode geometry on feature micro-accuracy in electro discharge machining of tool steel”.Materials and Manufacturing Processes
Volume24,Issue12,pp.1282–1289,2009. http://dx.doi.org/10.1080/10426910903130065
[12] Yeo, S.H., M. Murali, and H.T. Cheah, “Magnetic field assisted micro electro-discharge machining” Journal of Micromechanics and Microengineering, Volume 14, Issue 11,pp.1526-1529, 2004.
[13] Singh, S.; Maheshwari, S.; Pandey, P.C. Some investigations into the electric discharge machining of hardened tool steel using different electrode materials. Journal of Materials Processing Technology, Volume 149, Issue 1-3, pp.272-277,2004.

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